MANAGING CUSTOM BATTERY PACK PLASTIC ENCLOSURES

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Custom Battery Enclosure

Buyers are many of the time unaware of battery regulatory requirements that can create problems during the custom designing of plastic battery pack enclosures. Figuring out the design and management components makes the production process trouble-free.

Plastic Enclosure Supports Battery

When managing a battery enclosure, the first aspect is that the enclosure should support the battery itself. It should be rigorously tested so that it should comply with the conditions mentioned under transportation safety certifications.

Custom Battery Enclosure

Deciding The Design Level of Enclosure

When placing an order for a custom battery enclosure the customer should decide the design level and if it is a full design or partial. A full design allows the manufacturer to be in complete working knowledge of the project from its inception. The generating of CAD files; step-by-stem meeting schedules; approval stages. Also; the production volume will be specified depending on the need and depth of a full or partial design.

The production volume will decide the level of tooling required. Tooling can increase costs or extend the time of a project’s completion. The aim is to get the design completed the first time through. Due to time involved; cost; and tooling. First and foremost is meeting the transportation certification requirements and the customer’s look and feel of the design.

Complete Battery Pack Enclosure Customization

Another aspect of managing enclosures is customization. Comprehensive customization of battery pack plastic enclosures is available right down to the plastic grade itself. The key to determining the exact environment the application will be primarily used in. Also; whether it is going to be used in extreme or mild conditions. The plastic grade needs to be selected to adapt to the appropriate environment. ABS plastic for instance is economical however it is prone to get brittle when exposed to certain cold temperatures. There is an array of plastic grades to choose from and in certain cases; it is possible to develop a Hybrid grade.

The focus on deciding the ideal plastic grade for any given application depends on the environmental conditions. However; drop tests and transportation certification requirements need to be considered as well.

Electrical enclosures are designed to house electronic equipment. These enclosures provide for three main functions. One; they allow for the mounting of the switches; knobs; and display devices that are required of electronics. Two, they are designed in a way to keep all those eyesore components undercover. Three; they protect persons who use the equipment from electric shock while insulating the components from environmental elements.

PVC Material Meets All Requirements of Enclosures

This last consideration is vital and that is why the material these enclosures are made of is of paramount importance to a custom enclosure manufacturer. If electrical shocks have to be prevented, the enclosure should be made of something that doesn’t conduct electricity itself.

RigidPVC meets this requirement. That is because PVC, a full form polyvinyl chloride, is a type of plastic that does not conduct electricity. The rigid aspect of this PVC means it can be more durable than other types of polyvinyl chloride; thereby allowing electrical enclosures to hold out to the rigors of component mounting and the environment.

PVC Plastic Provides Ultimate Electrical Shock Protection

Not unexpectedly; doesn’t matter whether they are made of rigid PVC or another material; electrical enclosures should meet the U.S. and international standards that cover; these kinds of issues like corrosion; moisture protection, etc. The National Electrical Manufacturers Association (NEMA) and theInternational Electrotechnical Commission (IEC) are the governing bodies with regards to setting the standards.

Rigid plastics especially PVC the favorite of custom enclosure manufacturers are the most common materials of which electrical enclosures are designed. But they may be fabricated of natural or processed wood and some metals like stainless steel; carbon steel; and aluminum. It is important to note; however; that these metals fail to offer the same inherent electrical shock protection that rigid PVC does.

Where are Rigid PVC Electrical Enclosures Found?

They’re mainly found on most probably anywhere electrical components are used. PVC plastics are ideal for the outdoors, corrosive environments; and industrial applications the same. There are many commercial and industrial application uses. The electrical components of such equipment like computers, CPU cabinets; wireless computer routers; laser printers; bar code scanners; industrial kiosks; and control systems all reap the rewards from the use of these enclosures protecting them.

Sealing the Custom Plastic Enclosure

After the internal elements have been secured the custom battery enclosure needs perfect sealing. Make a note that sealing the battery pack enclosure is included in the final assembly. Ultrasonic welding is a technique that employs high-frequency acoustic vibrations to develop heat. The heat melts the material avoiding the need for screws or bolts.

Ultrasonic welding is a sturdy and cost-effective solution. Using screws or bolts is also a feasible option. But having access to surface screws or bolts is perhaps good for repair. However; also easy access for end-users to modify the application. Finally; glue is another feasible selling solution; commonly used in lower quantities.

Custom Battery Enclosure

The Final Word

Just like this PVC does not conduct electricity, it also doesn’t block out Wi-Fi signals. In the modern connected world this is vital in environments wherein getting online is vital to operations. And to keep customers/clientele happily surfing away.

Electrical enclosures are used for housing electrical or electronic equipment. These enclosures for electricals serve three typical purposes. First; they allow for the mounting of the switches; knobs; and display devices that are needed in electronics. Second; they allow for keeping the entirety of those eyesore components concealed. Third; and most importantly; they allow for the safety of individuals who use the equipment from electric shocks; apart from safeguarding the components from environmental elements.

Conclusion

It is advisable that you are aware of the process of how your manufacturer will manage and design your project’s battery pack’s plastic enclosure. Having this awareness before the completion of the custom design allows the customer to make the right decision. For more info visit this website.

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